The all-electric brand already has annual production capacity of 1.80 lakh units from its existing factories in Haryana and Odisha
Zelio E-Mobility has started a new production facility in Coimbatore, Tamil Nadu. It is spread across 39,000 sq. ft. and supports electric scooter assembly, storage, logistics, and allied business operations. Located at Trichy Road, Nagiyyaan Thottam, Lakshmi Nagar Kannampalayam, Coimbatore, Tamil Nadu, the new factory will have an annual production capacity of 60,000 units. With the opening of this new manufacturing unit, the company’s total production capacity stands at 2.40 lakh units per annum.
The electric scooters manufactured at the Coimbatore factory will southern markets including Tamil Nadu, Karnataka, Kerala, Telangana, Andhra Pradesh, and South Maharashtra. During its initial phase of operations, the plant is expected to manufacture and assemble approximately 24,000–30,000 electric two-wheelers annually, with production gradually scaling in line with market demand and operational ramp-up.
Over the next 12–24 months, the Coimbatore facility is expected to accelerate Zelio E-Mobility’s growth in southern markets by strengthening dealer penetration, enhancing after-sales service, and improving supply chain efficiency. Established with a capital investment of up to Rs 1 crore, the plant will manufacture and assemble electric two-wheeler models from Zelio E-Mobility’s product portfolio, with upcoming model details to be announced at a later stage.
Commenting on the development, Kunal Arya, Managing Director of Zelio E-Mobility, said, “The launch of our Coimbatore facility marks a major milestone in Zelio E-Mobility’s growth journey. South India represents one of the most promising electric mobility markets in the country, and this expansion strengthens our ability to serve customers, dealers, and partners with greater speed and efficiency. This facility will play a crucial role in supporting our next phase of growth, improving supply chain responsiveness, and reinforcing our commitment to accelerating EV adoption across India.”
The Coimbatore facility currently employs 30 direct workers and will play a key role in Zelio E-Mobility’s previously announced plan to surpass 500 employees in the current financial year, contributing through the addition of 100+ personnel over the coming months. Zelio E-Mobility already has manufacturing units in Ladwa (Haryana), which is spread across 2,63,450 sq. ft. while the Patan plant in Haryana covers 2,52,301 sq. ft. followed by the Cuttack plant in Odisha, spanning approximately 30,500 sq. ft.
Prior to the commissioning of the Coimbatore facility, Zelio E-Mobility’s total installed manufacturing capacity stood at 1,80,000 units per annum. With the addition of 60,000 units from the Coimbatore plant, the company’s aggregate installed manufacturing capacity now rises to 2,40,000 units per annum, representing a 33% expansion.
